The production section can produce individual electronic assemblies according to the clients’ specifications and data. Multiple units that integrate to a complete development system can also be assembled and manufactured with our highly automated production lines.

SABERTEK’S production services include:

• Low-volume PCB manufacturing and assembly
• Medium-volume PCB manufacturing and assembly
  
• High-volume PCB manufacturing and assembly

Our production process includes SMD placement and through-hole component fitment and our trained personnel are operating on modern machinery. This professional manufacturing approach will ensure the client high quality results and fast performance.

SMD Manufacturing Our Manufacturing Department consists of high speed pick and place lines with a combined placement rate of 100 000 components per hour. The production lines consist of two Universal machines and two Siemens machines.Fine pitched components are a standard in SABERTEK and the latest component packages can be accommodated such as Ball Grid Arrays (BGA) and 01005 components, with a placement accuracy of 30 micron. The department also consists of manual, semi-automatic, and fully automatic paste machines. Leaded and lead free soldering is accommodated with our modern reflow ovens and vision inspection is incorporated in our lines to increase the consistency of our processes.  This service is accomplished with our two Vitronics Soltex reflow ovens.

Wave soldering machines are utilized for conventional components. Our skilled assemblers can hand solder SMD components as well as through hole components which enables us to also provide our clients with prototyping services.

Conventional (THP) Components

Our THP service consists of three production lines accommodated with an Ersa wave-soldering machine. Our well-trained personnel working on these lines cover the following aspects of product manufacturing:

Component placement PCB inspection PCB hand soldering PCB wave soldering Dressing PCB board washing Conformal coating: semi-automatic conformal coating service Component potting Product serializing (e.g. barcode stickers) and product packaging

Mechanical Assembly

SABERTEK consists of a mechanical assembly department where each individual board or complete systems are assembled according to the predefined specifications. This service includes functional testing of the complete product by following the client’s guidelines and instructions. This procedure is completed by experienced mechanical operators and we will assemble complete devices in a professional manner to establish product efficiency. All products are serialized for quality purposes.

The necessary components will be purchased by us such as panels, switches, housings, or other mechanical parts. Product packaging forms the final process in the mechanical assembly department and we will deliver the final product to the end user.